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LuoYang Gear Machinery Equipment.,Ltd
LuoYang Gear Machinery Equipment.,Ltd CITIC Reliable Supplier, All Production Can be used in CITIC project!
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Heavy Duty Mechanical Forged Steel Rolled Ring Forging Gears Wheel

Heavy Duty Mechanical Forged Steel Rolled Ring Forging Gears Wheel

Brand Name : GEAR
Model Number : Forge Steel Gears
Certification : SGS/CITIC INSPECTION REPORT
Place of Origin : CHINA
MOQ : 1
Price : (USD300-USD100000)/SET
Payment Terms : L/C, T/T, Western Union
Delivery Time : 30DAYS
Packaging Details : WOODEN CASE
Name : Forge Steel Gears
Materials : Forged Steel
Application : marine industry; Ship, boat industry.
Processing : Forging
Type : Forging Parts
Feature : Seamless
Other Name : Heavy Steel Forgings
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Heavy Duty Mechanical Forged Steel Rolled Ring Forging Gears Wheel


1. The main technical characteristics of this product:

1) For industries of Cement,Thermol Power etc.

2) Surface Hardness: HRC58-62

3) outside diameter can up to 8000 mm with unlimited modules
4) Accuracy: can up to DIN5 according to your requirements
5) Material: 17CrNiMo6 or 20CrMnTi ( Or per your requirements)
6) We can process perfectly according to your drawing or samples

7) Processed by our 5-axis maching Center


2. Product range of our company

1) Spiral bevel gear and gear shafts ( Gleason or Klingelnberg system)
2) Herringbone gear with small or with no undercuts
3) Large straight bevel gear
4) Spur gear


Max outside diameter can be 8000 mm with unlimited modules

Accuracy level can be achieved up to DIN5


3. Product application

Our products are widely used in the industries such as Thermal power plants, Cement factories, Oil transfer hoist, Metallurgy, Marine propulsion, Coal Mining, Rail transport, Heavy vehicles and water control etc.


4. The main technical results of our company on the processing technology of bevel gears

1) Owns six practical new patents on the processing technology of bevel gears

2) Large processing range: Max diameter 8000mm with unlimited modules

3) Accuracy can up to DIN5 level

4) "R" shape technology on dedendum to disperse the processing stress,save cost,enlarge contact area toincrease torque transmission etc.

5) Carbide stick knife processing instead of traditional knife disc processing in order to increase the processing efficiency and precision level.

6) By adding an indexing head on our 5-axis machining centers,we are able to achieve the processing of integral type large bevel gear shafts.

7) Sprial bevel gear format: Gleason or Klingelnberg

8) Our company's project of "arc bevel gears and gear shaft for 3000-kw above vertical mill reducer has earned it the Chongqing "Key New Product" Certificate of honor and got the support by the National Science and Technology Innovation Fund

9) Our Company's double twist transmission high accuracy spiral bevel gears have been successfully applied to the ship lift of the Three Gorges Dam water control project to have replaced the imported products.


5. Heatment

Normalizing,Tempering,Carburizing

6. Some of Inspection Tests

1) Metallographic analysis

2) Mechanical Properity Test
3) Untrasonic test
4) Magnetic particle test
5) Three-coordinate test
6) Gear rolling test
7) Gear precision test

8) Surface and Core Hardness test

With years of manufacturing experiences & our advanced equipments and professional

processing technology,

believe we can support you a lot in this area.

In case of any further questions or inquiries,please feel free to let us know.


Looking forward to cooperating with you.


Thanks.



Specifications:


Item

Heavy Duty Mechanical Forged Steel Rolled Ring Forging Gears Wheel

Machining equipments

CNC center, CNC milling machine, CNC turning machine, CNC lathes,5 axis machine etc.

Materials

Aluminum, Steel, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, Teflon etc.

Processing

Designing drawing,Opening mould/tooling,Precision machining(forging, Machining,Hobbing, Milling, Shaping, Shaving, Grinding,Heat treatment.) Inspection, Packing and shipping

Heat Treatment Method

Carburizing, Induction, Flame, Nitriding

Main Machines

NC gear hobbing machines,NC Gear Shapers(Gealson,Moude),NC lathe,NC gear Shaving machines,NC gear millling,Nc gear grinding Machines.

Surface finish

Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc.

Inspection Equipment

CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter etc.

Drawing format

PDF,dwg,etc.

Application

Medical parts; Machine parts; Aerospace machinery parts; Ships equipment parts;Electrical parts;Furniture parts;Kitchen tools;Telecommunications


OEM service:
We are a company specialsing in making OEM mechanical parts in rubber & plastic&metal material, and we produce according to your samples or drawings ,if they are not available, we design according to your requirements and the application.
Various existing molds:
We have our own mould factory,and after more than 30 years of continued accumulation, there is a very large amount of moulds ,so that we may save the mould cost for you.
Authentications:
Our products have passed related authentications ,and are widely approved,adopted and favored by domestic and foreign enterprises.
Worldwide selling network:
With export experience of 15 years, we have established a worldwide selling network,and we are committed to provide more accurate ,professsional and thoughtful service.


Product Tags:

carbon steel forgings

      

metal forging industries

      
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